US-made batteries enhanced with atomic layer deposition enter space

Forge Nano ALD enabled batteries launched into space

Forge Nano, Thornton, CO, United States, a global leader in surface engineering and precision nano-coating technology, has announced the successful launch of high-energy, lithium-ion (Li-ion) batteries into orbit aboard the SpaceX Transporter-2 rideshare mission on June 20, 2021. The Li-ion batteries, featuring Forge Nano Particle ALD (PALD) technology and Enersys Zero Volt technology, were integrated into Spire Global®, Inc.’s LEMUR-2 satellite. The batteries used 100 percent domestically sourced electrode materials from Pyrotek® and Forge Nano®.

Paul Lichty, CEO of Forge Nano, explains “This is the first ALD-enabled space battery we know of and it’s mostly made with US materials! As world leaders in battery materials, we’re excited to be pushing limits of performance for various applications including space. This partnership with EnerSys, Pyrotek, and Spire Global is just one of many commercial battery projects we’re working on, and we look forward to sharing these other projects with the world soon.”

Forge Nano’s Particle Atomic Layer Deposition (PALD) technology, developed by Forge Nano founders while at the University of Colorado Boulder, allows batteries to survive longer and perform better across a variety of metrics. PALD is applicable and cost-effective for most cathodes, anodes, separators, and solid-state battery materials. Forge Nano works with companies from across the globe to enhance their materials with PALD.

The battery cells sent to space incorporated domestically sourced anode material from Pyrotek, headquartered in Spokane, Washington, and cathode material from Forge Nano. Both electrode materials utilized Forge Nano’s Particle Atomic Layer Deposition (PALD) coatings and combined with EnerSys® ZeroVolt technology to enhance cycle life stability, energy density, and low temperature performance. The batteries were sent to space aboard a Spire Global®, Inc. LEMUR-2 satellite and will be electrically cycled in-orbit at specific Depth of Discharge (DOD) levels to determine their electrical performance in a space environment as part of the battery qualification process.

“By integrating the various parties’ technologies into Spire’s LEMUR-2 satellite, we are able to gather relevant performance data in a spaceflight application and advance the use of this technology more broadly within the space industry.” said Keith E. Johnson, Vice President and General Manager, Federal at Spire Global, Inc.

“These new US-made batteries pave the way for a fully integrated US battery supply chain at a critical time in the domestication of the battery industry,” said Mark Matthews, EnerSys Senior Vice President, Specialty – Global.

About Forge Nano®

Based in Denver, Colorado, Forge Nano is a global leader in surface engineering and precision nano-coating technology for battery and other materials. Forge Nano’s proprietary technology and manufacturing processes make angstrom-thick coatings fast, affordable, and commercially viable for a wide range of materials, applications, and industries. Forge Nano’s suite of ALD and PALD products and services covers the full spectrum from lab-scale tools to commercial-scale manufacturing systems.

About Enersys®

EnerSys, the global leader in stored energy solutions for industrial applications, manufactures and distributes energy systems solutions and motive power batteries, specialty batteries, battery chargers, power equipment, battery accessories and outdoor equipment enclosure solutions to customers worldwide.

About Spire Global, Inc.

Spire is a leading global provider of space-based data, analytics, and space services, offering access to unique datasets and powerful insights about Earth from the ultimate vantage point so that organizations can make decisions with confidence, accuracy, and speed. Spire gives commercial and government organizations the competitive advantage they seek to innovate and solve some of the world’s toughest problems with insights from space.

About Pyrotek

Pyrotek is a maker of high–performance, battery anode material for lithium–ion batteries. The material delivers high cell capacity and extended service life. Pyrotek has supplied graphite anode material to the lithium–ion battery industry for more than 25 years. Its clean, environmentally responsible production in the USA is powered 100 percent by renewable hydroelectric power. Pyrotek has been in business for more than 65 years and is a trusted partner in high–temperature material development around the world.

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